My first real woodworking project, a chessboard. Padauk, Purple Heart, and Peruvian walnut. Mistakes were made, but Iâll learn from them going forward. I also made this with a good friend of mine since he has more tools than I. It was a shared effort and we got to learn together. I made this to go with the chess pieces hand carved following a u/JohnnyTheLayton tutorial.
First, we started with 4 foot boards. I knew I wanted pieces to be a little less than 1.25 inches to account for blade kerf. So of course we set the table saw to exactly 1.25inches. That was then chopped into 4 pieces and glued alternating Purple Heart, padauk. As you can guess, we ended up with only 3 of each type of wood to proper length of 12 inches and had to cut one more strip of each.
Once we glued those and cut across the alternating colors and cut the rows, we ended up with 7 good rows. The remaining row was much too small for the blade kerf. The last row we made by cutting individual squares and glueing those together.
During all of the glue ups, we placed a little bit of salt on the glue joints, hoping to keep it from sliding while we glued to keep the seams aligned. As you may be able to see, some of the salt didnât dissolve and I ended up with some viable gaps.
To handle this, we cut down each edge again on the table saw, which means the outside edges are all a little less than 1.25 inches.
Next, we cut 4 pieces of the walnut to size. Naturally, we made the same mistake as when we started and ripped down the length of the 4 foot board and ended up with again 3 proper sized edge pieces. We cut a fourth at the proper size.
After mitering (? Is that the word?) the edge banding, we glued them in a 90 degree clamp, two at a time. Then we placed the two glued edges onto the edge of the board for the final glue up.
Next, I sanded, maybe not enough. Started at 80 grit, then 120, 220, and 320. For the last two grits I would wipe with a damp cloth to clean off some of the sawdust and let it dry slightly then sand again.
Then I chamfered the edge, sanded the edge with block sanders (220, 320). Cleaned as much sawdust as I could with compressed air and a tack cloth and did just one coat of tung oil.
This was done with a good friend, as a gift for a different good friend and I thoroughly enjoyed the whole process. Iâm looking forward to taking what Iâve learned forward into whatever my next project is.