I am working on an old animated Santa for a customer and I am stumped. I would really appreciate any input y'all might have on this....
Here is the schematic as well as I was able to reverse engineer it -
www.RobotsAndComputers.com/temp/Santa.pdf
OK... when I got it, the battery pack as disconnected, the switches were wired wrong and the S8550 transistors were shorted, as well as one of the H8050's. I fixed all of that and it kinda sorta works. D1 checks ok, as do all of the resistors and capacitors. The IC (which is an encapsulated blob) SEEMS to be working right, but... .
The way this is supposed to work is that when you press the button SW2, the front of his coat will open (M2). When that reaches it's limit (either TP12 or TP13, not sure which right off hand), that motor stops and the platter inside spins (M1) while the lights flash (P1) and it plays Christmas music (Q8 and the speaker). When that times out (if SW1 is in DEMO) or you press SW2 again, the front of his coat should close (M2) and everything stops.
As I have it now, the platter spins, the lights flicker and the music plays. What DOESN'T work is M2 - the doors (the front of his coat).
Without the motors connected, the voltages between R1 and R6 seem to be alternating correctly. They also seem to be alternating correctly between R1 and Q3 as well as R6 and Q3.
If I am understanding this circuit correctly, the Truth Table is as follows:
P2 on / P3 off / P4 on = M2 fwd
P2 off / P3 on / P4 on = M1 rev
P2 on / P3 off / P4 off = M1 and M2 fwd
P2 off / P3 on / P4 off = M1 and M2 rev
I'll admit that H-bridges are not my forte, especially when you go throwing the middle connection in, so I may be completely off about that.
When I connect the motors back up, though, so long as the limit switch (P3) says that the doors are open, M2 doesn't spin and M1 spins (and the lights and sound work). When you press SW2, everything just stops. M2 doesn't reverse.
If P3 is open on both sides, SOMETIMES M2 will spin continuously, ignoring the limit switches.
If I measure M1, ohmwise, I am getting about 11.5Ω across M1 and 6.4Ω across M2.
I am wondering if the mixmatched resistance has anything to do with my issue? If not, can you see anything that I have missed or need to check? I am at my wits end and this is REALLY making me look bad!